Sheet Metal Star Pattern

Sand the edges of the star with metal sandpaper to remove any sharp edges.

Sheet metal star pattern.

Typically people use the stencil of 50 stars to create big wooden flags or either flag craft projects. Since our sizes are based on the sheet we wanted to include the exact dimensions since we know how important it is for projects using this. You will need five of the kite shapes to create a full star. Make a pattern on a sturdy type of paper such as poster board.

Use the corner of the wood to create the crease in the metal. It starts with figure 1. This article describes how to make a sheet metal barn star. To make the five points begin by drawing a line the length of the.

I noticed we had lots of good usable pieces of scrap metal left over. Paint the star as desired. As i was cleaning up my shop after my students had completed the assigned sheet metal box and lid project. Wearing safety glasses and protective gloves cut out five metal star points with a plasma cutter.

Once the patterns are drawn out carefully cut out sheet metal. Again we have sizing info listed below so you can make sure your 50 star pattern is the perfect size. Line the larger the star and materials to be used. Trace the pattern onto a piece of sheet metal.

Lay out one point of the star to use as a pattern for the rest of the star. Bend the star points to the correct angle down the center with a hand brake. You should wear a pair of leather gloves as metal may be sharp and of course safety glasses. Lay the sheet metal over a block of wood or table end.

This layout is pretty easy to follow if you haven t lost your knowledge of basic geometry and can develop the pattern of a pentagon which is where the five pointed star comes from.