Spring Back Effect In Sheet Metal

Many parameters influence spring back phenomenon.

Spring back effect in sheet metal.

When a metal forming tool is planned and designed to deform a work piece the shape imparted by the tool will be a combination of elastic and plastic deformation. Springback is the geometric change made to a part at the end of the forming process when the part has been released from the forces of the forming tool. Simple straight line bending will exhibit springback produce a simple 90 degree bend in any given sheet metal thickness of any grade and springback will occur. There are two basic views as to why spring back occurs one states that it is due to the displacement of molecules and the other considers spring back in terms of a stress strain diagram.

During air forming the workpiece springs back slightly when released from pressure as it attempts to return to its original shape. Over bending can also be achieved by the rotary bending technique in fig. The amount of springback that occurs is a property of the material and radius. Calculate and mitigating the springback effect in sheet metal.

As see in ansys results shows the large deformation takes place in part total deformations. 6a and b can compensate for spring back. Springback is the deformation that will inevitably occur after the sheet metal is formed and the forming part is removed from the mold which will affect the final shape of the part. The air forming zone shows that when the press brake exerts pressure on the sheet the metal begins to bend.

The spring back has to be compensated to achieve an accurate result. In the present work sheet metal thickness and depth of forming effect on spring back is analyzed using finite element methods. The springback value will directly affect the geometric precision of the workpiece which is also a forming defect that is difficult to overcome in the technique. Over bending the part in the die figs.

Compensation for spring back in practice spring back is usually compensated for by using various techniques. A number of researches have been carried out on the sheet metal bending processes and the effects of spring back. This type of springback problem is easily adjusted for by adding simple over bend or compensation. A sheet metal bending and mechanics of spring back.

Spring back phenomenon is a undesirable process in the manufacturing industry. On this channel you can get education and knowledge for general issues and topics. The release of the elastic deformation is the spring back often observed at the end of a metal forming process.