Stick Welding Galvanized Sheet Metal

Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal.

Stick welding galvanized sheet metal.

Use shielding gas only on galvanized sheet metal parts. Tig welding sheet metal. The best way to weld galvanized steel regardless of welding process is to remove the zinc coating from the joint. It depends on what you are welding and how critical the application.

For example i worked for a while welding big tables that held furniture stripper chemicals. To weld a tear or split in galvanized steel start on any edge of the metal. Welding of the galvanized steel is done similar to the welding of bare metal with a difference of low vaporization temperature in the metals with zinc coating. Galvanized steel welds similar to uncoated carbon steel when properly prepped.

For 3 32 7018 s it s about the same. How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder. To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Welding tips and tricks answer.

Disclaimer due to factors beyond the. You are right about removing galvanized coatings sort of. When welding the steel that is galvanized the welder has to be set a bit hotter than normal and make sure to give a wiggling movement between the workpieces that are galvanized in order. Reduced ductility and increase cracking susceptibility.

If you attempt to weld galvanized steel without removing the galvanizing from the weld area the weld puddle will pop blow out and create a health hazard to the welder and any individuals in the immediate area. A good heat setting for 1 8 6011 rods on thin material is about 80 90 amps. We just welded em. Just grab a piece of sheet metal to get the heat set correctly and go to town.

This electrode is essentially a stick electrode smaw electrode turned inside out. They were made from galvanized sheet metal and we didnt clean crap.